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Low Core Loss EE80 High Frequency LLC Transformer For EV Wallbox Charging

Place of Origin: China
Brand Name: CHIPSEN
Certification: UL/cUL Class B/F/H, VDE, CQC
Model Number: EE80
Minimum Order Quantity: 10PCS
Price: $8 - 12/ Piece,1000-10000pcs
Packaging Details: Small transformers: blister tray packaging + export cartons; Large transformers packed on wooden pallets. Custom packaging available upon request.
Delivery Time: 15-22 wark days
Payment Terms: T/T
Supply Ability: 5000 pcs per day
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Specifications
Highlight Features

EE80 High Frequency LLC

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Low Core Loss High Frequency LLC

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3000V high frequency transformer

Hi-Pot Isolation:
3000VAC - 4000VAC / 1 Min
Magnetic Core Material:
High-Permeability MnZn Ferrite
Insulation Class:
Class B (130℃) / Class F (155℃) / Class H (180℃)
Output Power:
Up To 10kW (Customizable)
Winding Wire Type:
High-Temp Litz Wire
Operating Frequency:
20kHz - 150kHz
Product Description
1. Product Overview 
Low Core Loss High Frequency EE80 LLC Transformer For EV Wallbox Charging

The EE80 High-Frequency LLC Transformer is engineered for high-power, modern energy conversion systems requiring ultra-high efficiency and superior thermal management. Designed with advanced Litz wire windings and premium-grade ferrite cores, it minimizes skin effect and core losses at high switching frequencies.

Fully certified under UL/cUL safety standards (UL File: E332338), the EE80 series provides a compact, heavy-duty magnetic core solution for global EV charging stations, industrial power units, and solar inverters.

Target Industry Typical Application Power & Frequency Range Voltage Specification (In/Out)
EV Charging Systems 3.3kW / 6.6kW On-Board Charger (OBC), DC Fast Charger 3 kW - 10 kW
70 kHz - 150 kHz
Input: 380V - 420V DC
Output: 200V - 800V DC
Industrial Power Supplies High-Power Laser Power Supply, Electrolysis Equipment, Induction Heating 4 kW - 8 kW
50 kHz - 100 kHz
Input: 400V / 540V DC
Output: 24V / 48V / 100V (High Current)
Renewable Energy & Storage Energy Storage System (ESS) Bi-Directional DC-DC Converters, Solar Inverters 3 kW - 6.6 kW
65 kHz - 120 kHz
Input: 48V / 400V DC
Output: 400V / 800V DC
Telecom & Data Centers 48V Telecom Rectifiers, Server CRPS Power Supply Modules 2.5 kW - 5 kW
80 kHz - 200 kHz
Input: 380V - 400V DC
Output: 12V / 48V (Up to 100A+)
Medical Power Equipment X-Ray Generators, CT Scanner Power Units, High-Voltage Isolated Supplies 2 kW - 6 kW
40 kHz - 100 kHz
Input: 300V - 400V DC
Output: Multi-channel kV Isolated Output
2. Key Features
  • High Power & Low Loss: Premium ferrite core combined with multi-strand Litz wire design reduces AC resistance and eddy current losses, supporting high-power topologies up to tens of kW.

  • Superior Thermal Performance: Heavy-duty design with optimized spacing and insulation ensures stable heat dissipation under long continuous full-load operation.

  • Global Safety Compliance: Recognized with UL/cUL Class B/F insulation systems (E332338) and fully compliant with RoHS and REACH standards.

  • Low Leakage Inductance: Precision winding technology guarantees strict inductance consistency, making it perfectly tuned for resonant LLC circuits.

  • Custom Lead & Terminal Integration: Pre-wired with heavy-gauge insulated leads and crimped lug terminals for easy, high-current PCB/chassis installation.

3. Product Applications

The EE80 LLC Transformer is widely deployed in high-power industrial and energy sector devices:

  • Electric Vehicle (EV) Charging: Fast DC charging stations, EV Wallbox chargers, and onboard chargers (OBC).

  • Industrial Power Supplies: High-power SMPS, DIN-rail systems, and heavy-duty industrial switching converters.

  • Renewable Energy: Solar/PV string inverters, energy storage system (ESS) power conversion modules.

  • Telecommunications & UPS: Telecom rectifiers and uninterruptible power supply (UPS) units.

4. Why Choose Us / Our Advantages

Product Advantages

  • Pre-Certified Safety Compliance: Factory pre-certified with UL/cUL (E332338), RoHS, and REACH, reducing your end-product's certification risks and accelerating your time-to-market.

  • 100% Quality & Reliability Inspection: Every unit undergoes strict 100% automated electrical parameter testing (Inductance, Leakage Inductance, Hi-Pot isolation, DCR) before shipment.

  • Tailored OEM/ODM Flexibility: Fully customizable turn ratios, inductance tolerances, wire gauges, and output terminal configurations based on your technical schematics.

Company Advantages

  • Proven Industry Expertise: Over 18 years of specialized manufacturing experience in high-frequency magnetics and transformers.

  • Automated Mass Production: Equipped with advanced automatic winding, dipping, and testing machinery, ensuring low lead times, competitive pricing, and high lot-to-lot consistency.

  • Multi-Base Supply Chain Stability: Strategic manufacturing base layout guarantees scalable capacity, quick sample turnarounds, and uninterrupted global deliveries.

Low Core Loss EE80 High Frequency LLC Transformer For EV Wallbox Charging

Low Core Loss EE80 High Frequency LLC Transformer For EV Wallbox Charging

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