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No. 234, Changhuang Road, Changping Town, 523586, Dongguan, Guangdong, China
Tel
86-769-83823890
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Factory Visual Gallery
A Glimpse Into Our Advanced Manufacturing Facilities
Production Line
1. Scalable, Intelligent Production
- Production Capacity: 12 automated production lines with a monthly capacity of up to 5 million magnetic components.
- Smart Manufacturing: MES-based management of production scheduling, material traceability, process parameters, and real-time quality data.
- Lean Production: Continuous process optimization to reduce lead times and work-in-process inventory.
2. End-to-End Service Process
- Customer Support: Dedicated sales and FAE teams respond to commercial and technical inquiries.
- New Product Introduction: A standardized NPI process covering design review, DFM analysis, tooling, prototyping, and PPAP submission.
- Order and Delivery Management: ERP-integrated order tracking and on-time delivery management.
- Lifecycle Support: Technical assistance and quality-issue response throughout the product lifecycle, including product updates.
3. Standard and Custom Solutions
- Standard Products: A broad product portfolio for common applications with shorter lead times.
- Custom Development: End-to-end development of fully customized products, from concept through mass production.
OEM/ODM
Manufacturing Technologies
- Precision Winding: Multilayer insulated, sectional, flat-wire, and honeycomb winding processes for low leakage inductance, low loss, and high-power applications.
- Automated Assembly and Soldering: Automated winding, laser stripping and welding, and selective soldering improve consistency and reduce manual variation.
- Potting and Insulation: Vacuum potting and epoxy or silicone encapsulation provide electrical insulation, thermal conductivity, and mechanical protection.
- Noise Control: Impregnation and coating processes help reduce transformer acoustic noise.
Testing and Validation
- Comprehensive Testing: Test equipment includes LCR meters, short-circuit testers, impedance analyzers, core-loss analyzers, and oscilloscopes.
- Automated Testing: Automated testing of key electrical parameters, including inductance, resistance, dielectric strength, turns ratio, and polarity, with traceable data.
- Environmental Testing: Performance evaluation under simulated high-temperature, low-temperature, high-humidity, and vibration conditions.
R&D
Materials and Application Design
- Material Expertise: Experience with ferrites, metal powder cores, amorphous and nanocrystalline materials, and alloy ribbons.
- Material Application: Material selection and validation for emerging high-frequency and high-temperature applications.
- Custom Design: Optimization of core selection, winding topology, insulation structure, and pin configuration based on customer specifications, balancing power density, efficiency, and cost.
- Technical Support: Design support to reduce temperature rise and operating noise while improving coupling efficiency.
EMC/EMI Engineering Support
- EMC/EMI Optimization: Engineering support for EMC and EMI troubleshooting helps customers address technical issues and shorten project development cycles.
- Application Experience: Proven project experience across automotive and motor applications.
