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Pure Copper Winding Custom Toroidal Transformer For Audio And Medical Equipment

Place of Origin: China
Brand Name: Chipsen
Certification: ISO9001:2015, ISO14001:2015, IATF16949, UL/cUL, ROHS, REACH, CQC
Model Number: T60
Minimum Order Quantity: 100pcs
Price: US$3-20
Packaging Details: Carton 1: 25.5 X 21.5 X 21cm. Carton 2: 43.5 x 24.5 x 21 cm
Delivery Time: 3~4 Weeks
Payment Terms: T/T
Supply Ability: Up to 100,000 pcs/month, adjustable by model
Specifications
Highlight Features

Pure Copper custom toroidal transformer

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Winding custom toroidal transformer

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Medical Equipment custom made toroidal transformers

Features:
High Efficiency, Low Temperature Rise,Low Noise & Low Hum
Product Type:
Power Isolation Toroidal Transformer
Certification:
UL/cUL, CQC, RoHS, REACH
Mounting:
Center Bolt With Metal Dishes & Rubber Pads, Or Customised
Core Material:
Silicon Steel (toroidal Core)
Dielectric Strength:
3000–4000V AC / 1 Min, Primary To Secondary
Winding Material:
100% Enameled Copper Wire (full Copper, No CCA)
Insulation Class:
Class B (130°C) / F (155°C) / H (180°C) Optional
Application:
Audio,Industrial Control,Isolation & Safety,Lighting & Power
Power Rating:
3VA – 3000VA (other Ratings On Request)
Package:
Carton With Protective Foam
Sample:
Available
Product Description
Pure Copper Winding Custom Toroidal Transformer for Audio and Medical Equipment
Product Overview

This custom toroidal power transformer is engineered for equipment that demands clean, stable and quiet power. Built with a continuously wound low-loss silicon steel toroidal core and 100% pure copper windings, it delivers high efficiency, low no-load loss, extremely low stray magnetic field and near-silent operation compared with conventional EI laminated transformers.

The unit shown is configured as Input 240V AC 50Hz / Output 30.0V AC 0.2A + 30.0V AC 0.2A (dual secondary). Input voltage, output voltage, VA rating, lead length and terminal type are all fully customizable to your drawing or specification. OEM & ODM orders are welcome, with samples available before mass production.

Key Features
  • Pure copper coil, voltage fully customizable – enameled copper wire only (no CCA), giving lower resistance, cooler running temperature and longer service life. Primary and secondary voltages are wound to your requirement.
  • Stable output voltage under load, minimal voltage drop – tight coupling and optimized turns ratio keep the output steady from no-load to full-load, protecting sensitive downstream circuits.
  • Multi-colored outgoing wires – each winding uses a different lead colour so primary, secondary and multiple windings can be identified instantly, reducing wiring errors and assembly time.
  • Low noise & low EMI – the closed toroidal magnetic path suppresses mechanical hum and radiated magnetic flux, ideal for audio and precision measurement applications.
  • Compact and lightweight – toroidal construction typically saves up to 50% of the volume and weight of an equivalent EI transformer, and mounts with a single centre bolt.
  • Safety-oriented construction – flame-retardant insulation tape, layer-to-layer insulation between primary and secondary, and optional thermal fuse / thermal protector.
Technical Specifications
Product NameCustom Toroidal Transformer / Low Frequency Power Transformer
Core TypeToroidal (continuously wound silicon steel strip core)
Winding Material100% pure enameled copper wire
Input Voltage240V AC (110V / 115V / 120V / 220V / 230V / dual primary available)
Output Voltage30.0V AC + 30.0V AC (dual secondary) – customizable
Output Current0.2A per secondary winding – customizable
Operating Frequency50Hz / 60Hz
Power RatingSample unit approx. 12VA; 3VA – 3000VA available on request
Insulation ClassClass B (130°C) standard, Class F (155°C) / Class H optional
Lead WiresMulti-colour flexible lead wires, length and stripping customizable
MountingCentre-bolt mounting with metal washers and rubber pads (kit optional)
Optional ProtectionThermal fuse / thermal cut-off, electrostatic shield, epoxy coating
CustomizationOEM & ODM, build to drawing / sample / electrical specification

*Ratings above describe the sample configuration in the photo. Please confirm final parameters with our engineers before ordering.

Applications
Audio EquipmentHi-Fi amplifiers, power amps, mixing consoles, studio gear
Medical DevicesPatient monitors, diagnostic and imaging equipment power supplies
Industrial AutomationControl cabinets, robots, PLC and servo control power
Laboratory EquipmentAnalysers, test benches, precision instruments
UPS & Power SystemsUninterruptible power supplies, inverters, isolation power units
InstrumentationMeters, controllers, signal acquisition and display devices
Why Choose Us
  • Experienced magnetic component manufacturer with in-house winding, assembly and testing.
  • Engineering support: free electrical design proposal based on your circuit requirements.
  • 100% electrical testing before shipment – turns ratio, no-load current, hi-pot and insulation resistance.
  • Flexible order quantities, fast sampling and stable mass-production lead time.
  • Export packaging with anti-shock foam / carton partitions to protect windings in transit.
Ordering Information
  • Sample: available for evaluation before mass production
  • Sample lead time: approx. 7–10 working days after specification confirmation
  • Mass production lead time: approx. 15–25 days depending on quantity
  • Trade terms: EXW / FOB / CIF
  • Payment: T/T, L/C, Trade Assurance (negotiable)
Frequently Asked Questions
Q1: Can you make a transformer to my own specification?

Yes. Send us your input/output voltage, current or VA rating, frequency, dimension limit and lead requirements, and our engineers will provide a design proposal and quotation.

Q2: What is the advantage of a toroidal transformer over an EI transformer?

Higher efficiency, lower no-load loss, much lower audible hum and stray magnetic field, plus smaller size and lighter weight for the same power rating.

Q3: Can the transformer be supplied with certification documents?

Please tell us your target market and applicable standard; we will confirm the available certification and test reports for your specific model.

Q4: Do you accept small trial orders?

Yes, trial quantities are accepted so you can validate performance in your own equipment first.

Need a transformer for your project? Send us your specification or drawing today and receive a technical proposal and quotation within 24 hours.

Custom toroidal transformer with pure copper windings for audio and medical equipment applications
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