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| Industry and Application | Typical Circuit Conditions | Parameters Prioritized | Customization Support |
|---|---|---|---|
| Industrial Automation | Controller auxiliary power and DC filtering | Inductance, rated current, DCR, temperature rise, dimensions | Inductance, current, conductor, core material, pins, dimensions |
| DC-DC Converters | Buck, boost, and buck-boost conversion | Saturation current, ripple current, inductance tolerance, DCR | Inductance, DCR, saturation performance, winding structure |
| Switching Power Supplies | Input, output, and intermediate filtering | Current rating, frequency loss, temperature rise, reliability | Core material, conductor size, turns, protective coating |
| LED Drivers | Constant current buck or boost circuits | Inductance, current ripple, saturation current, audible noise | Inductance, current, lead spacing, low noise construction |
| Commercial Appliances | Control board and auxiliary power filtering | Compact size, cost, temperature rise, through-hole compatibility | Dimensions, pins, marking, packaging, electrical parameters |
| Parameter | Typical Range | Customization Status |
|---|---|---|
| Nominal Inductance | Approximately 1 µH to 10 mH | Customizable |
| Inductance Tolerance | ±5%, ±10%, ±20% or customer specified | Customizable |
| Rated Current | Approximately 0.05 A to 5 A | To Be Confirmed |
| DC Resistance | Maximum DCR specified at agreed temperature | Customizable |
| Core Material | Ferrite selected for inductance, frequency, current, loss | Customizable |
| Body Dimensions | Diameter, height, installation clearance | Customizable |
| Lead Spacing | Customer specified PCB pitch | Customizable |
| Construction Element | Description |
|---|---|
| Magnetic Core | Ferrite drum core selected for inductance, current, frequency, loss |
| Copper Winding | Enameled copper wire wound to specified inductance and resistance |
| Radial Leads | Two metal leads for electrical connection and through-hole PCB mounting |
| Protective Coating | Optional varnish, epoxy, or heat shrink protection |
| Inspection Item | Inspection Purpose |
|---|---|
| Inductance Test | Confirms nominal inductance and tolerance |
| DC Resistance Test | Verifies winding resistance and conduction loss |
| Saturation Current Test | Measures inductance reduction under DC bias |
| Temperature Rise Test | Confirms thermal performance under specified current |
| Lead Pull Test | Confirms mechanical strength of lead connections |
