Custom ETD49 High Voltage 12V High Frequency Transformer for Inverter
The ETD49 high frequency transformer (Model: ETD49-402-13524) is a vertical through-hole switching power transformer built on a high-permeability ETD49 ferrite core (PC40 / DMR40 grade). Designed for 12V DC input high-voltage output inverter circuits, it delivers stable power conversion at switching frequencies from 20 kHz to 100 kHz, with low core loss, low temperature rise and excellent EMI performance.
As a professional magnetic components manufacturer, we supply this ETD49 transformer as a fully customized (OEM / ODM) part — turns ratio, inductance, pin-out, bobbin, wire type and safety spacing are all engineered to your schematic and application.
Key Features
- ETD49 ferrite core — large window area and low loss material for high power density in a compact footprint
- Wide input / output design — standard 12V DC input, high-voltage output; other combinations built to drawing
- High efficiency — optimized sandwich winding reduces leakage inductance and copper loss
- Low temperature rise — continuous operation from -40 °C to +125 °C, suitable for outdoor and industrial environments
- Reliable insulation — Class B / F / H systems, margin-wound or TIW (triple insulated wire) reinforced isolation
- 100% tested — turns ratio, inductance, DCR, hi-pot and leakage inductance checked before shipment
- RoHS & REACH compliant materials; UL-recognized bobbin, tape and enameled wire available on request
Technical Specifications
| Model No. |
ETD49-402-13524 |
| Core Type / Size |
ETD49 ferrite core (49 × 24.7 × 16.7 mm approx.) |
| Core Material |
PC40 / DMR40 MnZn Ferrite |
| Mounting Type |
Vertical, Through Hole (PCB Pin Type) |
| Pin Configuration |
6 + 6 Pins, pitch 5.08 mm |
| Input Voltage |
12V DC (Customizable) |
| Output Voltage |
High Voltage Output, Customized |
| Rated Power |
300 W - 800 W |
| Operating Frequency |
20 kHz - 100 kHz |
| Primary Inductance |
Customized, tolerance ±10% |
| Dielectric Strength |
3000 VAC / 1 min (Pri-Sec) |
| Insulation Resistance |
≥ 100 MΩ @ 500 VDC |
| Insulation Class |
Class B (130 °C) / F (155 °C) / H (180 °C) |
| Operating Temperature |
-40 °C ~ +125 °C |
| Winding Wire |
Enameled Copper Wire / TIW / Litz Wire |
| Bobbin Material |
PBT / Phenolic, UL 94V-0 |
| Cooling Method |
Natural Air Cooling |
| Compliance |
RoHS, REACH; UL / VDE material options |
Typical Applications
- DC-AC power inverters (12V / 24V / 48V systems)
- Solar & photovoltaic inverters and hybrid energy storage systems
- UPS and backup power supplies
- Battery chargers, OBC and DC-DC converters
- LED drivers, welding machines and industrial switching power supplies
- Communication power and server power modules
Customization Service (OEM / ODM)
Send us your circuit diagram, specification sheet or a sample, and our engineering team will provide a design proposal, drawing and quotation. Customizable items:
- Turns ratio & inductance value
- Pin count and pin-out arrangement
- Bobbin type (vertical / horizontal)
- Wire type: enameled copper, TIW, Litz wire
- Safety creepage distance and margin tape
- Core gap and ferrite material grade
- Bracket, clip, varnish dipping and laser marking
Free design review * Fast sampling * Full production capacity for MTO orders.
Quality Assurance
Every ETD49 transformer goes through incoming material inspection, in-process winding inspection and 100% final electrical testing (LCR, turns ratio, hi-pot, surge). Test reports, material certificates and PPAP documents are available on request.
FAQ
Q1: Are you a manufacturer or a trading company?
We are a manufacturer with our own winding, assembly and testing lines, offering full OEM / ODM service.
Q2: Can you make transformers to my drawing?
Yes. Send your drawing or specification and we will confirm feasibility, propose a design and quote within 24 hours.
Q3: What is your MOQ?
Sample orders are accepted for evaluation; MOQ is flexible for customized models.
Q4: How long is the lead time?
Samples in 7-10 working days; mass production 15-25 days after order confirmation.
Q5: How do you pack and ship?
Anti-static bag + inner carton + export carton on pallet. Shipping by DHL / FedEx / UPS, air or sea freight; EXW, FOB and CIF terms available.
Q6: Do you support 12V input with other output voltages?
Yes. The 12V input is only the standard configuration — output voltage, power and frequency can all be redesigned to your requirement.