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Custom Low Loss RM6 High Frequency Transformer for Professional Power Supply
Place of Origin:
China
Brand Name:
CHIPSEN
Certification:
ISO9001:2015, IATF16949:2016, U/L, ROHS, CQC, CE, cUL
Model Number:
RM6
Minimum Order Quantity:
500pcs
Price:
＄1.25-2.2/pieces,1000-10000pcs
Packaging Details:
Blister trays + export cartons; palletized for bulk orders. Optimized for safe transit. Custom available.
Delivery Time:
7-21work days (Negotiable)
Payment Terms:
T/T
Supply Ability:
5000pcs
Inquiry Now
Get A Quote
Specifications
Highlight Features
Custom RM8 high frequency transformer
,Low loss flyback transformer
,Professional power supply transformer
Shape Type:
RM6 Vertical Hybrid Terminal With Flying Leads
OEM/ODM:
Acceptable
Components:
Mn-Zn Ferrite Core, Copper Wire
Usage:
Electronic Industrial Medical Power Supply Units
Warranty:
5 Years
Frequency:
100KHz - 200KHz High Frequency Flyback
Certification:
ISO9001 2015, IATF16949 2016, ROHS, CQC, CE
Highlight:
Low Magnetic Leakage & High Efficiency Superior Anti-Interference Performance Compact Design For High-Density SMPS
Product Description
Custom Low Loss RM6 High Frequency Transformer for Professional Power Supply
High-Precision Power Magnetics: RM6 Series High-Frequency Transformer
Product Introduction & Strategic Selling Points
The RM6 (Rectangular Module 6) High-Frequency Transformer is an elite-tier magnetic component engineered for the most demanding power density requirements in modern electronic design. The RM series core geometry combines the low-profile, high-winding-window advantage of an E-core with the excellent magnetic shielding and high-performance footprint of a pot core. Our RM6-061 series is specifically optimized for high-efficiency flyback, forward, and push-pull converter topologies.
As visible in the product images, the CHIPSEN RM6-061-13188 features a robust encapsulated design with both standard PCB-mount pins and specialized auxiliary flying leads. This hybrid configuration is designed for high-isolation environments where secondary outputs must be routed away from primary traces to meet strict safety creepage and clearance distances.
Strategic Selling Points
- Optimal Shielded Geometry: The RM core shape provides an inherent magnetic shield that drastically reduces radiated EMI, simplifying the process of meeting FCC and CISPR EMC standards.
- High Power Density Footprint: Offers a much smaller PCB footprint than traditional EI or EE transformers while delivering equivalent or superior power throughput.
- Specialized Auxiliary Flying Leads: Equipped with high-insulation secondary leads to ensure maximum safety and flexible routing for high-voltage or noise-sensitive outputs.
- UL-Recognized Insulation System: Manufactured using an insulation system that meets international safety standards (UL, CE, ROHS).
- Ultra-Low Leakage Inductance: Precision winding techniques and optimized interleaving significantly reduce energy waste and voltage spikes.
- Total Thermal Stability: The open core-sides and high-quality resin impregnation allow for superior heat dissipation.
Detailed Technical Parameters & Engineering Analysis
The following table provides foundational performance ranges for our high-precision industrial series. Please note that specific electrical parameters are fully customizable based on your Product Requirement Document.
| Technical Parameter | Standard Industrial Range / Value |
|---|---|
| Model Code | CHIPSEN RM6-061-13188 Series |
| Core Material | High-Flux Density Mn-Zn Ferrite (PC40/PC44/PC95) |
| Inductance Range (L) | 10µH - 100mH (Customizable per Topology) |
| Working Frequency | 20kHz - 500kHz (High-Speed Optimized) |
| Output Power Capability | 25W - 120W (Topology Dependent) |
| Dielectric Strength (Hi-Pot) | 3000V AC - 4000V AC (Pri to Sec / 50Hz, 1 min) |
| Insulation Resistance | >100MΩ @ 500V DC |
| Turns Ratio | 1:1 to 1:500 (Precisely Controlled) |
| Operating Temperature | -40°C to +125°C (Including Self-Heating) |
| Flammability Rating | UL94 V-0 (Bobbin & Encapsulation) |
| Mounting Style | Hybrid: Through-Hole (THT) + Flying Leads |
| Certification Status | RoHS, REACH, UL Recognized Component |
Engineering Insight & Parameter Significance
The Mn-Zn Ferrite Core Selection is critical; by using high-grade materials like PC44 or PC95, we ensure that the transformer exhibits a very high saturation flux density and low core losses even at high temperatures. The Leakage Inductance is meticulously controlled to be less than 1-2% of the primary inductance through proprietary interleaving winding techniques.
The Dielectric Strength of 3.0kV to 4.0kV makes this transformer suitable for isolation applications in medical and industrial environments. The Flying Lead Configuration allows for a "Clearance by Design" approach where high-voltage secondaries are physically separated from the primary PCB pins, drastically reducing the risk of arcing.
Product Features & Advanced Manufacturing Advantages
Hybrid Shielded Core Architecture: The RM core design features a circular center leg that maximizes winding efficiency and rectangular outer legs that provide a robust shield while allowing for convection cooling.
Precision Winding and Triple-Insulated Wire Integration: We utilize TIW for secondary windings to provide reinforced insulation within the winding window, allowing for a compact design that meets 4000V isolation requirements.
Flexible Connection System: By integrating both rigid PCB pins and flexible flying leads, we offer designers the ability to manage complex PCB layouts and reduce Total Cost of Ownership.
UL-Recognized Component Certification: This significantly accelerates your product's time-to-market, as your final device's safety testing will be streamlined by the use of already-certified magnetic components.
Strategic Product Applications across Global Industries
Industrial Automation and Smart Manufacturing: Primary choice for power stage of PLCs, robotic arm controllers, and HMI panels. The robust isolation and thermal stability ensure stable, clean power in harsh industrial environments.
Medical Device and Laboratory Equipment: Prized for high dielectric isolation and low EMI signature. Enables design of portable, bedside medical units that are both safe and lightweight.
Telecommunications and Networking Infrastructure: Essential for 5G base stations and high-speed data centers. Allows creation of high-wattage power supplies that fit into standard rack-mount chassis without overheating.
Renewable Energy and Smart Grid: Provides stable power for solar inverter control boards and EV charging station management modules. Moisture-proof encapsulation and high thermal mass make it ideal for outdoor infrastructure.
Company Introduction & Quality Assurance Excellence
Chipsen Electronics is a professional manufacturer specializing in high-performance transformers and magnetic components, with more than 26 years of manufacturing expertise. Founded in 2000, we operate 4 production bases covering over 7,200 square meters with over 400 skilled employees.
We hold authoritative certifications including ISO9001, ISO14001 and IATF16949. Our products are approved by UL Class B/F/H, CQC, RoHS and REACH. We have obtained 36+ utility patents, supported by our robust in-house R&D team.
Company Advantages
- Full Service Customization: Rapid design support within 24 to 48 hours based on your specifications
- Extensive Product Portfolio: 200+ product types including transformers, inductors, filters, and common mode chokes
- Advanced Manufacturing Capability: Automated winding and assembly machines improving efficiency by up to 8x
- Strict Quality Control System: 100% testing procedures including electrical performance and insulation tests
- High Voltage & High Frequency Expertise: Specialized in 5KV to 40KV high voltage transformers
- Flexible MOQ & Fast Lead Time: Support from prototype to bulk production with lead times as fast as 7 to 15 days
Our Mission
To deliver reliable energy efficient transformer solutions that empower our customers products and enhance their market competitiveness worldwide.
Frequently Asked Questions
Q: How long does it take to prepare samples?
A: 3-5 days for new samples, 1 day for samples in stock.
Q: How are samples shipped?
A: When customers cover freight costs, we help choose the most economical shipping method.
Q: Do you provide technical support for customized products?
A: Yes, our strong R&D team provides free technical support for customizations in voltage, power, inductance, dimensions, core materials, and more.
Q: Do you accept flexible minimum order quantities?
A: We support flexible MOQ based on your industry and product requirements. Please share your application areas and estimated annual usage.
Q: Can you ensure proper packaging for large sea shipments?
A: Yes, we provide goods packed in strong export cartons, on wooden pallets, and shrink-wrapped for protection.
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