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Low Loss Efficient PQ6035 High Frequency Transformer for Heavy Duty Device
Place of Origin:
China,Guangdong
Brand Name:
CHIPSEN
Certification:
ISO9001:2015, IATF16949:2016, U/L, ROHS, CQC, CE, cUL
Model Number:
PQ6035
Minimum Order Quantity:
100 pcs
Price:
＄35-47/pieces,1000-10000pcs
Packaging Details:
Reinforced export cartons + wooden pallets; securely packed for stable transit. Custom available.
Delivery Time:
21-35 work days (Negotiable)
Payment Terms:
T/T
Supply Ability:
1000pcs
Inquiry Now
Get A Quote
Specifications
Highlight Features
Low Loss PQ6035 High Frequency Transformer
,Efficient High Frequency Transformer for Heavy Duty
,LLC High Frequency Transformer with Warranty
Frequency:
20KHz - 200KHz High Frequency
Shape Type:
Encapsulated Potted Type With Metal Housing
Components:
Mn-Zn Ferrite Core, Copper Wire, Epoxy Resin
Warranty:
5 Years
Usage:
Industrial Equipment Energy Storage Power Supply
Output Power:
1KW - 3.5KW High Power
Certification:
ISO9001 2015, IATF16949 2016, ROHS, CE, CUL
Highlight:
Superior Thermal Management (potted Design) High-power Industrial Performance Rugged & High-reliability Construction
Product Description
Low Loss Efficient PQ6035 High Frequency Transformer for Heavy Duty Device
Industrial Heavy-Duty Power Solution: PQ6035 Encapsulated High-Frequency Transformer
Product Introduction & Strategic Selling Points
The PQ6035 Series High-Frequency Transformer represents the pinnacle of high-kilowatt power conversion technology, specifically engineered for applications that demand extreme power density, unwavering stability, and superior environmental resilience. The "PQ" (Power Quality) core geometry provides maximum magnetic cross-sectional area and winding window within a standardized footprint, making it ideal for high-power switching mode power supplies (SMPS) operating in the 1.0kW to 3.5kW range.
This specific model features a unique Full-Metal Enclosure and Encapsulated Design, sealed within a high-grade aluminum or stainless-steel housing and filled with specialized high-thermal-conductivity epoxy resin under high-vacuum environment for maximum durability in harsh industrial conditions.
Key Strategic Advantages
- Kilowatt-Level Power Handling: Designed for high-current stages, delivering up to 3500W of stable power
- Total Environmental Protection: Vacuum-potted epoxy encapsulation provides immunity to humidity, salt spray, and industrial pollutants
- Superior Thermal Management: Integrated metal housing acts as a massive heat sink for efficient cooling
- Advanced Magnetic Shielding: Dual-layer electromagnetic shielding drastically reduces radiated EMI
- Industrial Ruggedization: Built to survive extreme mechanical shock and vibration
- High-Voltage Safety Isolation: Multi-layer insulation barriers capable of sustaining up to 4500V AC
- Ultra-Low Acoustic Noise: Rigid potting compound eliminates audible "whining" or "buzzing"
Technical Parameters & Engineering Analysis
| Technical Parameter | Standard Industrial Range / Engineering Value |
|---|---|
| Product Model | MTPQ6035 Encapsulated Series (e.g., -421) |
| Magnetic Core Material | High-Saturation Low-Loss Mn-Zn Ferrite |
| Output Power Capability | 1.0KW - 3.5KW (Cooling & Frequency Dependent) |
| Operating Frequency | 20kHz - 250kHz (Switching Optimized) |
| Isolation Strength (Hi-Pot) | 3500V AC - 4500V AC (Primary to Secondary) |
| Secondary Lead Type | High-Current Multi-Strand Litz Wire (Red/Blue) |
| Leakage Inductance (Llk) | < 1% of Primary Inductance (Optimized Coupling) |
| DC Resistance (DCR) | Minimized via heavy-gauge copper winding |
| Insulation Resistance | >100MΩ @ 500V DC |
| Insulation Class | Class F (155°C) or Class H (180°C) |
| Operating Temp Range | -40°C to +125°C (Ambient + Self-Heating) |
| Housing Material | T6061 Aluminum or Specialized Steel |
| Compliance Standards | RoHS, REACH, Global Industrial Safety Norms |
Technical Performance Insights
The power capability of up to 3.5kW is achieved through the massive magnetic cross-sectional area of the 6035 core, preventing flux saturation during current surges. Leakage inductance control of <1% ensures energy is transferred rather than stored, enabling higher efficiency and lower electrical stress on switching semiconductors.
The dielectric strength of 4500V AC provides an impenetrable safety barrier between high-voltage input and user-accessible secondary circuits. Combined with Class H (180°C) insulation rating and vacuum varnish, the internal copper windings withstand intense thermal cycles without degradation.
Advanced Manufacturing & Engineering Features
Encapsulated Metal Housing System
The outer metal shell serves as a primary thermal interface, allowing direct mounting onto cold plates or chassis to significantly reduce operating temperatures and achieve high power density in compact footprints.
High-Vacuum Pressure Impregnation Process
Vacuum cycles remove air pockets and moisture from winding layers, followed by pressure injection of high-grade dielectric resin that bonds core, copper windings, and housing into a solid-state monolithic block for immunity to humidity and corrosive gases.
High-Current Termination Interface
Oversized secondary leads made of multi-strand Litz wire combat skin and proximity effects at high frequencies, keeping AC resistance low and efficiency high with professional strain relief and heat-shrink insulation.
Precision Core Alignment
Precision-ground cores ensure mating surface flatness within microns, minimizing fringing effects and ensuring stable primary inductance for simplified controller loop compensation.
Industrial Applications
Electric Vehicle Infrastructure
Critical component in DC Fast Charging (DCFC) stations and high-power On-Board Chargers (OBC) for electric buses and heavy-duty trucks, supporting 800V architectures and megawatt-level charging requirements.
Renewable Energy & Smart Grid
Provides stable power for high-wattage Solar Inverters and Battery Energy Storage Systems (BESS), operating reliably in unconditioned outdoor cabinets with extreme temperature swings and high humidity.
Industrial Automation & Data Center Power
Supports high-capacity motor drives, plasma cutting power supplies, and high-wattage server power units with robust isolation and metallic shielding for clean power in harsh electromagnetic environments.
Company Profile & Quality Assurance
About Chipsen Electronics
Chipsen Electronics is a professional manufacturer specializing in high-performance transformers and magnetic components with over 26 years of manufacturing expertise. Founded in 2000, we operate 4 production bases covering over 7,200 square meters with 400+ skilled employees.
Certifications & Capabilities
- ISO9001, ISO14001, IATF16949 certified
- UL Class B/F/H, CQC, RoHS, and REACH approved
- 36+ utility patents supported by robust in-house R&D team
- Full-range standard models with flexible custom development services
Company Advantages
- Full Service Customization: Rapid design support within 24-48 hours
- Extensive Product Portfolio: 200+ product types including transformers, inductors, and filters
- Advanced Manufacturing: Automated winding and assembly machines with 8x efficiency improvement
- Strict Quality Control: 100% testing procedures for electrical performance and reliability
- High Voltage & High Frequency Expertise: Specialized in 5KV to 40KV solutions
- Flexible MOQ & Fast Lead Time: Prototype to bulk production in 7-15 days
- OEM/ODM Supported with competitive factory direct pricing
Our Mission
To deliver reliable energy efficient transformer solutions that empower our customers products and enhance their market competitiveness worldwide.
Frequently Asked Questions
Q: How long does it take to prepare samples?
A: 3-5 days for new samples, 1 day for samples in stock.
Q: How are samples shipped?
A: When customers cover freight costs, we help choose the most economical shipping method.
Q: Do you provide technical support for customized products?
A: Yes, our strong R&D team provides free technical support for customizations in voltage, power, inductance, dimensions, core materials, and more.
Q: Do you accept flexible minimum order quantities?
A: We support flexible MOQ based on your industry and product requirements. Please share your application areas and estimated annual usage.
Q: Can you ensure proper packaging for large sea shipments?
A: Yes, we provide goods packed in strong export cartons, on wooden pallets, and shrink-wrapped for protection.
Tags:
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