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Efficient Low Noise ER49 High Frequency Transformer Industrial Power Systems
Place of Origin:
China
Brand Name:
CHIPSEN
Certification:
UL/cUL Class B/F/H, VDE, CQC
Model Number:
ER42
Minimum Order Quantity:
1K
Price:
＄8.5-11.8/pieces
Delivery Time:
7-14 work days (Negotiable)
Payment Terms:
T/T
Supply Ability:
10000pcs
Inquiry Now
Get A Quote
Specifications
Highlight Features
ER49 high frequency transformer
,Low noise planar transformer
,Industrial power systems transformer
Warranty:
5 Years
Size:
Compact, Low Profile
Temperaturerange:
-40°C To +125°C
Bobbin Material:
Phenolic / PBT, UL94 V-0
Packagetype:
Planar PCB Integrated
Terminal Type:
Tinned Copper Clip Terminal
Mountingtype:
Surface Mount
Isolation Voltage:
Typically 1500V Or Higher
Application:
PV Solar Inverter, UPS, Energy Storage
Topology:
LLC Resonant / Phase Shift Full Bridge
Current Up To:
73A
Installation:
SMD LEAD
Output Current:
50A - 150A
Input Voltage:
65VDC
Solution:
One-stop Solution
Product Description
Efficient Low Noise ER49 High Frequency Transformer Industrial Power Systems
Product Overview
The ER49 is a ferrite-core high-frequency transformer platform designed for isolated energy transfer in industrial power supplies, energy-storage equipment, emergency-power systems, EV chargers, renewable-energy converters, and other switched power-electronics applications.
Industry Application Matrix
Common international buyer inquiry references and starting points for engineering discussion:
| Industry | Typical Application | Power Range | Frequency Range | Key Parameters |
|---|---|---|---|---|
| Industrial Power Supplies | Main isolation transformer for AC/DC and DC/DC converters | 100W - 800W | 20kHz - 250kHz | Turns ratio, magnetizing inductance, leakage, DCR |
| Energy Storage Systems | Isolated DC/DC stage, auxiliary converter | 100W - 1000W | 30kHz - 250kHz | Flux balance, saturation margin, bidirectional behavior |
| Emergency Power & UPS | Battery converter, inverter charger | 100W - 1000W | 20kHz - 180kHz | Peak current, saturation, thermal balance |
| EV Charging Equipment | Isolated power stage, auxiliary converter | 100W - 1200W | 30kHz - 250kHz | Controlled leakage, insulation loss, temperature rise |
| Solar & Wind Power | Isolated conversion for inverter DC links | 100W - 1000W | 20kHz - 200kHz | Wide-input flux density, insulation coordination |
Key Features
- Compact ER Core Platform for medium-power high-frequency conversion
- High Efficiency Oriented Design with optimized core and winding losses
- Low Noise Development through controlled mechanical resonance
- Stable Electrical Performance with unit-to-unit consistency
- Controlled Leakage Inductance for resonant operation
- Low DCR and AC Resistance Options for reduced winding loss
- Thermal Management Support for optimized heat dissipation
- EMI and Capacitance Control for electromagnetic compatibility
- High Isolation Options including reinforced insulation
- PCB Integration with custom pinout capabilities
Construction Details
| Component | Customization Options |
|---|---|
| Magnetic Platform | ER49 ferrite-core platform or approved equivalent |
| Ferrite Material | Power ferrite grade selected for frequency and temperature requirements |
| Winding Conductor | Round enameled copper wire, litz wire, copper foil, or combined system |
| Insulation System | Film tape, barriers, sleeving, margin construction based on voltage requirements |
| PCB Terminations | Multiple through-hole options with custom pinout |
Applications
- Industrial switched-mode power supplies
- Isolated AC/DC and DC/DC converters
- Energy-storage and battery-interface modules
- Emergency-power and UPS converters
- Solar and renewable-energy inverters
- EV charging equipment and auxiliary converters
- Telecom rectifiers and communications power systems
- Data-center server and AI power modules
- Industrial motor drives and robotics
- Automation controllers and cabinet power systems
Quality Assurance
Comprehensive quality control including:
- Incoming Material Inspection for all components
- Design Review of electrical and thermal parameters
- In-Process Control during manufacturing
- Electrical Testing including inductance, turns ratio, and dielectric strength
- Mechanical Inspection of dimensions and workmanship
- Sample Validation in customer's converter
- Traceability and Change Control systems
Why Choose Chipsen
- Application-Specific Customization for your exact requirements
- OEM and ODM Support including new designs and replacement development
- Drawing and Sample-Based Development approaches
- Engineering Collaboration on technical parameters
- Flexible Order Support with MOQ of 100 pieces
- Responsive Project Handling with quick quotation and sample production
- Warranty Support with comprehensive coverage options
- Controlled Specification Process for consistent quality
- Production Testing and Traceability for reliability
- Mechanical Integration Support for your assembly
Important Note: The ER49 model identifies an approximate ferrite-core platform and does not define fixed power, voltage, current, or frequency ratings. Final performance is confirmed through approved specifications, converter conditions, material systems, and customer validation.
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