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Custom Core EQ40 Planar Transformer For DC-DC Converters Telecom Power Supply
Place of Origin:
China
Brand Name:
CHIPSEN
Certification:
UL/cUL Class B/F/H, VDE, CQC
Model Number:
EQ40
Minimum Order Quantity:
100PCS
Price:
$20 - 36/ Piece,1000-10000pcs
Packaging Details:
Small transformers: blister tray packaging + export cartons; Large transformers packed on wooden pallets. Custom packaging available upon request.
Delivery Time:
15-22 wark days
Payment Terms:
T/T
Supply Ability:
5000 pcs per day
Inquiry Now
Get A Quote
Specifications
Highlight Features
EQ40 planar transformer
,Custom Core planar transformer
,100kHz planar flyback transformer
Creepage Distance:
≥ 8.0mm
Clearance Distance:
≥ 6.0mm
Insulation Class:
Class B (130°C) / Class F (155°C) / Class H (180°C)
Leakage Inductance:
< 0.2% To 0.5% Of Primary Inductance
Operating Frequency:
100 KHz – 1 MHz (Customizable)
Hi-Pot Test:
3.0 KVAC – 4.0 KVAC / 50Hz / 5mA / 60s
Product Description
Custom Core EQ40 Planar Transformer for DC-DC Converters Telecom Power Supply
Product Introduction
The EQ40 Planar Transformer is a high-performance magnetic component developed by Dongguan Jianyanda Electronics Co., Ltd. specifically to meet high-power-density requirements. Featuring a low-profile planar core and flat winding design, this product delivers exceptionally high conversion efficiency and superior thermal conductivity. Engineered for modern lightweight, high-efficiency power systems, it significantly reduces equipment footprint while enhancing overall operational reliability.
| Category | Parameter Name | Standard Model Specs (NTE040-450-17235) | Customizable Range & Capabilities |
|---|---|---|---|
| Electrical | Rated Power | 3.0 kW - 5.0 kW | 500 W - 10.0 kW+ (Depending on Cooling) |
| Electrical | Operating Frequency | 100 kHz - 300 kHz | 50 kHz - 1.0 MHz |
| Electrical | Input Voltage (Primary) | 400 VDC (Nominal) | 100 VDC - 800 VDC |
| Electrical | Output Voltage (Secondary) | 12 VDC / 24 VDC / 48 VDC | 1.2 VDC - 100 VDC+ (Multi-Outputs Supported) |
| Electrical | Turns Ratio | 45 : 1 : 1 | Custom Ratio (e.g., 4:1, 12:1, 38:2) |
| Electrical | Primary Inductance (Lp) | 450 µH ± 10% | 10 µH - 2.0 mH |
| Electrical | Leakage Inductance (Lk) | < 1.0 µH (Low Leakage) | 0.1 µH - 5.0 µH (Custom/Integrated Leakage) |
| Electrical | Power Conversion Efficiency | ≥ 98.5% | Up to 99.2% |
| Electrical | Supported Topology | LLC Resonant / Full-Bridge | LLC, Full-Bridge, Half-Bridge, Push-Pull, Flyback |
| Mechanical | Core Geometry & Size | EQ40 / 10 / 32 | EQ20 / EQ30 / EQ40 / EQ50 / PQ Series |
| Mechanical | Winding Structure | Flat Copper Foil / Multi-layer PCB | Heavy Copper PCB / Flat Wire / Triple Insulated Wire |
| Mechanical | Terminal / Lead Style | Heavy Current Copper Busbars | Surface Mount (SMD), Through-Hole (THT), Flying Leads |
| Mechanical | Dimensions (L x W x H) | 42.0 x 40.0 x 22.0 mm | Custom Height & Footprint Options Available |
| Thermal & Safety | Insulation Class | Class F (155°C) / Class H (180°C) | Class B (130°C) to Class N (200°C) |
| Thermal & Safety | Dielectric Isolation (Hi-Pot) | 3000 VAC / 1 Minute | 1500 VAC - 4000 VAC / 5000 VDC |
| Thermal & Safety | Creepage & Clearance | > 6.0 mm | Up to 8.0 mm+ (Medical & Industrial Grade) |
Product Features
Ultra-Low Profile Design
Compact, flat structure that substantially reduces system height and volume.
High Power Density & Efficiency
Ultra-low leakage inductance and AC resistance, providing excellent heat dissipation and energy conversion efficiency.
High Consistency & Reliability
Standardized, automated manufacturing processes ensure highly consistent electrical parameters across production batches.
Comprehensive Safety Insulation
Complies with stringent international safety standards, covering Class B/F/H insulation grades.
Product Applications
- New Energy & Energy Storage: Photovoltaic (PV) inverters and EV charging piles/stations
- Industrial & Telecom: High-power industrial power supplies and telecom base station power systems
- Smart Manufacturing & Medical: Robotic manufacturing equipment and medical device power modules
Product & Company Advantages
Product Advantages
- Comprehensive Safety Certifications: Supports major global certifications including UL/cUL, VDE, CB, and CQC, assisting end products in gaining rapid entry into global markets
- High-Performance Customization: Backed by 36 technical patents, enabling rapid custom designs tailored to client circuit specifications
- Rigorous Reliability Testing: Passes full reliability testing—including salt spray, constant temperature/humidity, glow wire, and ball pressure tests—to ensure long-term stability under extreme operating conditions
Company Advantages
- Certified Enterprise Qualifications: Established in 2007, a National High-Tech Enterprise and Specialized "Little Giant" Enterprise certified with ISO9001, ISO14001, and IATF16949 system standards
- Scalable Global Delivery: Operates three manufacturing bases in Dongguan, Nanchang, and Vietnam equipped with advanced automation, ensuring strong delivery capabilities and effective cost management
- Professional R&D & Service: Equipped with an in-house engineering team and advanced precision testing equipment (such as Agilent impedance analyzers and HP high-frequency testers), providing complete support from initial design to post-sales service
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