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High Power High Efficiency Planar Transformer OEM ODM Custom High Frequency Transformer
Place of Origin:
China
Brand Name:
CHIPSEN
Certification:
UL/cUL Class B/F/H, VDE, CQC
Model Number:
PQ4045
Minimum Order Quantity:
1000PCS
Price:
$2 - 5/ Piece,1000-10000pcs
Packaging Details:
Small transformers: blister tray packaging + export cartons; Large transformers packed on wooden pallets. Custom packaging available upon request.
Delivery Time:
7-22 wark days
Payment Terms:
T/T
Supply Ability:
5000 pcs per day
Inquiry Now
Get A Quote
Specifications
Highlight Features
High Power Planar Transformer
,High Efficiency Planar Transformer
,OEM ODM Custom Planar Transformer
Core Material & Grade:
PC95 / DMR95 / N95 Ferrite (High-Frequency, Low-Loss)
Winding Material:
Planar Copper Foil / High-Purity Litz Wire
Mounting Type / Termination:
Through-Hole (THT) / SMD / Flying Leads (Customizable)
Cooling / Thermal Method:
Natural Convection / Forced Air / Cold Plate Contact
Creepage & Clearance:
≥6.0mm (Primary To Secondary)
Operating Humidity Range:
5% To 95% RH (Non-condensing)
Operating Humidity:
5% To 95% RH (Non-condensing)
Cooling Method:
Natural Convection / Forced Air / Cold Plate Contact
Creepage Clearance:
≥6.0mm (Primary To Secondary)
Mounting Type:
Through-Hole (THT) / SMD / Flying Leads
Core Material:
PC95 / DMR95 / N95 Ferrite
Product Description
Product Overview
The PQ4045 High-Power High-Frequency Transformer is engineered for high-efficiency power conversion in demanding industrial and next-generation applications. Featuring an optimized planar design, low core loss, and superior thermal performance, the PQ4045 delivers high power density in a compact footprint. Fully customizable and safety-certified, it provides reliable electrical isolation and stable performance tailored to your exact system requirements.
Industry Applications & Specifications
| Target Industry | Typical Input Voltage (Vin) | Typical Output Voltage & Current | Operating Frequency | Key Performance Focus | Customization Focus (OEM/ODM) |
|---|---|---|---|---|---|
| Industrial Automation & Robotics (Servo & Controllers) | AC 220V/380V or DC 48V–300V | DC 24V / 48V (10A – 30A) | 100kHz – 250kHz | High noise immunity, low thermal rise, high overload capacity | Heavy copper winding, reinforced insulation, vibration-proof potting |
| New Energy & EV Infrastructure (EV Chargers & ESS) | DC 400V / 800V High Voltage Bus | DC 12V / 24V / 48V (Auxiliary & Control Power) | 65kHz – 150kHz | Ultra-high isolation (≥3.75kVAC), superior thermal stability | Reinforced insulation, anti-corona design, wide-temp ferrite core |
| Drones & UAV Fast Chargers (Ground Power Units) | AC 110V/220V or DC 48V–100V | DC 25.2V / 50.4V (Fast Charging) | 150kHz – 300kHz | Maximum power density, lightweight, ultra-low core loss | Planar copper foil / Litz wire winding, minimal leakage inductance |
| Telecom & Server Power Supplies (High-Density SMPS) | DC 360V – 400V (PFC Output) | DC 12V / 48V (20A – 80A Bus) | 100kHz – 500kHz | Ultra-high conversion efficiency (≥98%), low leakage inductance | Interleaved winding topology, reduced AC skin effect |
Key Features
- UL-Certified Safety: Compliant with international safety standards (UL File: E332338) for fast-track product integration.
- High Efficiency & Low Loss: Optimized ferrite core and coil design minimize core loss during high-frequency operation.
- Custom Winding & Topologies: Custom-engineered turns ratio, inductance, and pinouts to match your specific power circuit.
- Excellent Electrical Isolation: Provides robust isolation protection to ensure system stability under harsh operating environments.
- Compact & High Power Density: Delivers maximum output power in a space-saving structure.
Applications
Ideal for high-reliability, high-power-density electronics across key industries:
- Robotics & Industrial Automation: Servo drives, robotic controllers, and high-end industrial power supplies.
- New Energy & EV Infrastructure: EV charging modules, solar inverters, and energy storage systems.
- Drones & UAVs: High-power ground stations and lightweight onboard power management units.
- Telecom & Server Power: High-frequency switching mode power supplies (SMPS).
Our Advantages
Product Advantages
- Strict Quality Assurance: 100% electrically tested for inductance, leakage inductance, turns ratio, and hi-pot isolation before shipment.
- Superior Thermal Performance: Premium insulation and magnetic materials handle continuous high-power loads with minimal thermal rise.
- Flexible Customization: Tailored design solutions available for non-standard voltage ratios and specialized application requirements.
Company Advantages
- Full OEM/ODM Capabilities: End-to-end engineering support from rapid sampling to scalable mass production.
- Global Safety Compliance: Proven experience supplying UL, RoHS, and REACH certified magnetic components to Tier-1 international buyers.
- Fast Engineering Turnaround: Dedicated technical support team ready to review your schematics and deliver customized samples quickly.
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