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PQ5060 High Frequency Planar Transformer 5000W for EV Charging Industrial PSU
Place of Origin:
China
Brand Name:
Chipsen
Certification:
UL/CUL/ISO9001/ISO14001/RoHS/Reach/IATF16949
Model Number:
PQ5060
Minimum Order Quantity:
1000
Price:
US$0.5-6
Packaging Details:
Carton 1: 25.5 X 21.5 X 21cm Carton 2: 43.5 x 24.5 x 21 cm
Delivery Time:
4-5 Weeks
Payment Terms:
T/T
Supply Ability:
10000000/Month
Inquiry Now
Get A Quote
Specifications
Highlight Features
High Power Density Planar Transformer
,Low Profile High Frequency Transformer
,1000 - 5000W Ferrite Core Transformer
Winding Material:
UL Approved Pure Copper Transformer
Model Number:
PQ5060
Power Rating:
1000W - 5000W
Frequency:
1KHz - 500KHz
Product Name:
Planar Transformer
Phase Type:
Single Phase
Total Harmonic Distortion (THD):
< 0.1%
Core Material:
Ferrite Core
Efficency:
≥ 95%
Cooling Type:
Dry Type (Air)
Usage:
EV Charging And Industrial PSU
Phase:
Single Phase
Product Description
PQ5060 High Frequency Planar Transformer High Power Density Low Profile Ferrite Core Transformer for EV Charging and Industrial PSU
PQ5060 High Frequency Planar Transformer: Engineering Excellence for High-Power Density
The PQ5060 Planar Transformer represents the cutting edge of power magnetics, specifically engineered to replace traditional wire-wound transformers in high-power, space-constrained applications. By utilizing multi-layer PCB windings or copper foil lead frames integrated within a high-permeability PQ5060 ferrite core, this series achieves an unprecedented balance between compact height and massive power throughput. It is the definitive solution for modern power designers seeking to push the limits of efficiency in 1kW to 5kW power conversion systems.
Technical Specifications
| Parameter Item | Typical Specification | Unit | Remarks |
|---|---|---|---|
| Ferrite Core Type | PQ5060 (Planar Type) | - | High-permeability power ferrite |
| Effective Area (Ae) | 320.0 | mm² | Approximate for PQ5060 planar |
| Effective Path Length (Le) | 110.0 | mm | Optimized magnetic path |
| Effective Volume (Ve) | 35200 | mm³ | Large magnetic capacity |
| Rated Power Output | 1000 - 5000 | W | Depending on frequency/airflow |
| Operating Frequency | 100 - 500 | kHz | GaN/SiC compatible |
| Leakage Inductance | < 1.0% | uH | Of primary inductance |
| Isolation Voltage | 3000 - 4500 | VAC | Hi-pot Primary to Secondary |
| DCR (Direct Current Resistance) | Ultra Low (<5) | mOhm | Using copper foil/multi-layer PCB |
| Winding Structure | Planar (PCB or Copper Foil) | - | Precision interleaving |
| Length (Max) | 55.0 | mm | Base dimension |
| Width (Max) | 52.0 | mm | Base dimension |
| Height (Max) | 25.0 - 35.0 | mm | Low profile planar design |
| Safety Standards | UL 94V-0, RoHS, REACH | - | Halogen-free option |
| Operating Temperature | -40 to +125 | °C | Including self-heating |
Product Features
The core feature of the PQ5060 is its low-profile geometry, which allows for a significantly higher surface-area-to-volume ratio compared to conventional transformers. The design utilizes a large-core cross-section (Ae) to minimize core losses while maintaining a total height often under 25mm. The winding structure is characterized by its extreme precision, utilizing automated fabrication to ensure that every unit has identical electrical characteristics. Furthermore, the PQ5060 core shape is optimized for electromagnetic shielding, significantly reducing EMI emissions in sensitive circuits.
Technical Insight: PQ5060 Planar FAQ Part 1
Q: How does the PQ5060 planar structure achieve superior leakage inductance control compared to traditional wire-wound PQ cores?
A: In traditional wire-wound transformers, leakage inductance is often inconsistent due to variations in manual winding tension and placement. The PQ5060 planar transformer utilizes precision-etched PCB traces or stamped copper foils that are perfectly aligned within the core window. This allows for tight interleaving between primary and secondary layers. By interleaving the windings in a P−S−P or S−P−S configuration with exact spacing, the magnetic field energy stored between layers is minimized, consistently reducing leakage inductance to less than 1% of the primary inductance.
Q: How does the PQ5060 planar structure achieve superior leakage inductance control compared to traditional wire-wound PQ cores?
A: In traditional wire-wound transformers, leakage inductance is often inconsistent due to variations in manual winding tension and placement. The PQ5060 planar transformer utilizes precision-etched PCB traces or stamped copper foils that are perfectly aligned within the core window. This allows for tight interleaving between primary and secondary layers. By interleaving the windings in a P−S−P or S−P−S configuration with exact spacing, the magnetic field energy stored between layers is minimized, consistently reducing leakage inductance to less than 1% of the primary inductance.
Product Applications
- Electric Vehicle (EV) Charging: High-power DC-DC stages in on-board chargers (OBC) and fast-charging stations.
- Renewable Energy: Main power conversion in large-scale solar inverters and wind turbine control systems.
- Data Centers & Servers: Ultra-efficient power supply units (PSU) for AI processing racks and cloud storage.
- Industrial Automation: High-wattage laser power supplies and heavy-duty motor drives.
Product Advantages
The primary advantage of the PQ5060 is its exceptional thermal management. Because the windings are flat and in close contact with the ferrite core, heat can be conducted away much more efficiently through the PCB or attached cold plates. Additionally, the planar construction offers excellent repeatability; the parasitic capacitance and inductance remain identical across thousands of units, simplifying the design of the resonant tank in LLC converters. This stability ensures higher reliability and lower failure rates in the field compared to manual winding methods.
Technical Insight: PQ5060 Planar FAQ Part 2
Q: How does the PQ5060 design mitigate the Proximity Effect and Skin Effect at high switching frequencies (e.g., 100kHz -500kHz)?
A: At high frequencies, AC current tends to flow only on the surface of a conductor (Skin Effect) and is repelled by adjacent currents (Proximity Effect), leading to high AC resistance (Rac). The PQ5060 planar design uses wide, thin flat conductors. This geometry maximizes the surface area for a given cross-section, reducing the skin depth impact. Furthermore, the precise layer stacking allows for optimal "Interleaving Strategy," which forces the magnetic fields to cancel each other out between layers, drastically reducing proximity losses and maintaining high efficiency even at high-frequency harmonics.
Q: How does the PQ5060 design mitigate the Proximity Effect and Skin Effect at high switching frequencies (e.g., 100kHz -500kHz)?
A: At high frequencies, AC current tends to flow only on the surface of a conductor (Skin Effect) and is repelled by adjacent currents (Proximity Effect), leading to high AC resistance (Rac). The PQ5060 planar design uses wide, thin flat conductors. This geometry maximizes the surface area for a given cross-section, reducing the skin depth impact. Furthermore, the precise layer stacking allows for optimal "Interleaving Strategy," which forces the magnetic fields to cancel each other out between layers, drastically reducing proximity losses and maintaining high efficiency even at high-frequency harmonics.
Conclusion
For engineers targeting the highest tiers of 80 PLUS Titanium efficiency or IATF 16949 automotive standards, the PQ5060 Planar Transformer is a critical enabling component. It combines the mechanical stability of a solid-state component with the high-performance magnetic characteristics required for the next generation of power electronics.
Company Strengths
Chipsen Electronics Technology Co., Ltd., established in 2000, is a specialized manufacturer of high frequency transformer, low frequency transformer, toroidal inductor, SMD power inductor, super high current inductor, choke coil and switch. Chipsen has got a good reputation in domestic and oversea markets which include North & South America, Europe and Southeast Asia.
Chipsen possesses a professional management team, as an ISO9001, ISO14001 & IATF16949 audited company, which always commits to producing environmental protection and qualified products. Our products are certified by UL Class B/Class F/Class H, CQC and RoHS, and obtained 21 patents.
These achievements mainly come from our strong R&D team, providing various solutions for temperature decreasing, noise cancellation and coupled radiation conductivity. Our products widely used in various fields of new energy, PV, UPS, Robotics, smart home, security systems, health care and communication.
Vision: To Be Global Transformer Brand Supplier
Mission: Create Values for Customers and Society, Grow with Customers and Staffs
Values: Customer First, Team Cooperation, Embrace Changes, Integrity, Creative & Happy
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